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Use no bumper car operating instructions

Post Time:【2016-07-28】

Use no bumper cars Instruction for use File number: the QP/QM - 4 - A142 Beijing TongXinLe toys co., LTD Years months Bumper cars use manual directory The section title page note 1.0 an overview of the three 2.0 technical parameters of 4 Bumper car yard 3.0 5 3.1 5 yard power 3.2 5 yard environment 3.3 5 yard specifications 4.0 debugging and operation method of 6 4.1 6 electric control device 4.2 motos 6 5.0 electrical safety 7 6.0 common failures and causes of 8 The common malfunction 8 6.1 bumper cars 6.2 control of 9 cases of common failures 7.0 temperature field management personnel 10 code 8.0 check daily maintenance management and maintenance of 11 9.0 working principle of the electronic control unit 13 is outlined 9.1 main circuit part 13 9.2 control circuit part 13 10.0 14 bumper car safety operation procedures 11.0 bumper cars attached figure 15 11.1 bumper car shape and structure see attached figure 15 11.2 bumper car motor figure see attached figure 16 11.3 bumper car interior circuit diagram as shown in figure 3 17 11.4 control box circuit diagram as shown in figure 18 Five 19 bumper car yard diagram as shown in figure 11.5 Six 20 motos site general layout as shown in figure 11.6 12.0 bumper cars daily inspection record 21 13.0 monthly inspection record 22 14.0 annual inspection record of 23 Summary of 1. Bumper car is a dc motor drive, alternating current (ac) by the transformation of the control device, within the motor by the electric plate conveying direct current to the bumper cars, the wheels driven by gear mechanism. Visitors sitting in the car, driving and parking with foot switch control, turn the steering wheel to control the direction, because the car equipped with buffer (tyre), so it can be arbitrary collision, is popular with young people rides. 2 technical parameters: The name of the numerical note The rated operating voltage DC48V plus or minus 2 v Rated running current DC7.5 A/units The speed of 6-6.8 km/h The biggest load of 250 kg Shape size 1.925 * 1.080 * 1.080 m length x width x height Weight 200 kg Bumper cars under normal use and service life of the machine for 8 years, the service life of the yard for 10 years, the service life of the motor for 5 years, the service life of the frame for 10 years, the service life of the axle is 8 years. 3. The bumper car yard 3.1 yard supply voltage: 380 v / 220 v, 50 hz output voltage electric control cabinet: DC48V 3.2 yard environment: yard should level off, solid should not have uneven phenomenon; Buffer LanDang shall be set up around the yard, buffer LanDang content should be higher than the upper edge of the vehicle tires on edge, LanDang the lower edge of the object should be lower than the lower edge of the vehicle tire buffer; Yard rain measures should be reliable. 3.3 yard specifications: 3.3.1 less than 10 cars (10) station, each vehicle for area should not be less than 20 m2; 3.3.2 rainfall distribution on 10-12 beyond 10 car parts, each car accounted for area should not be less than 15 m2. 4 debugging and operation method: 4.1 electric control device: 4.4.1 preparation: Electric control cabinet of the first two output power cord was (16) is negative to the positive and negative electrode plates respectively, then the three phase four wire 380 v / 220 v power supply cord connected to the electric control cabinet of L1, L2, L3, N terminal, after checked, closed in electric control cabinet of automatic switch, and connected to the power supply. 4.1.2 debugging: Insert special keys in the electric control lock and rotate it 90 degrees clockwise, the "power" indicator, press the "start" button, "run" indicator, by electronic counter plate pressure regulating switch on the working voltage of the appropriate adjustments, make the working voltage of bumper cars adjustment between 50 to 60 v, on the counter "working voltage supply yard instructions will be corresponding table top and bottom electrode voltage value. If there is bumper cars start at this point, the yard, "current" table will have corresponding current instructions. Press the "stop" button, the button will automatically lock, electric control cabinet to immediately stop work out dc power supply. To restart dc power electric control cabinet is delivered and must be removed prior to "stop" button on the lock (unlocked method: portable emergency "stop" button and the 45 degrees clockwise) bumper car electronic control cabinet of timing control run time when the factory has been set to 5 minutes, if users need to increase or decrease in running time, can be adjusted according to the attached figure 3 as shown in the required time. In electric control cabinet is equipped with over-current protection device, before delivery has good debugging, users do not need to make any adjustments. 4.1.3 operation: After the two debugging, the operator first check and supervise the passengers to fasten your seat belt, and then press the control on the "start" button, the electric control device will be through the speaker sends out the 3 seconds to start the hint, hint sound after the electric control device to the yard two electrodes for the dc working voltage, the passengers with his right foot on the pedal switch, bumper cars will be up and running. When reach the running time of set, electric control cabinet to immediately stop the power supply, and by the speaker sends out the 3 seconds to stop cry, game over. When abnormal situation, should immediately press the emergency "stop" button. "Remove" button is used when there is a flow load for some reason, the "flow indicator", the control circuit will automatically tripping protection, stop for a power supply. The circuit into the locking state, press the "start" button is invalid, when cause over-current troubleshooting, tripping protection, stop for a power supply. The circuit into the locking state, press the "start" button is invalid, when cause over-current troubleshooting, must press the "remove" button, can terminate the blocking state. 4.2 bumper cars: The pressure of the tire gauge check buffer, should maintain in the range of 1.8 2 kg/cm2, the passengers, fasten your seat belt, when heard the start signal, with his right foot on the pedal switch, do not loosen (note), turn the steering wheel, can start, when can't move forward after the collision, thrown turn the steering wheel Angle, can continue to run. Steering wheel counterclockwise to the limit position, the car can retreat. When his left foot after leaving the foot switch, then stop running. Electrical system: 5.1 bumper car yard supply the power of the electric control cabinet must be installed in the control of outdoor a total power switch box, switch installed respectively in the three phase four wire with a leakage protection switch automatically a 40, so that when the electric control device malfunction, instantly outage maintenance and to prevent accidental electric shock. 5.2 electric control cabinet metal shell, earthing protection should use TNS system, grounding resistance shall not be greater than 10 Ω. 5.3 in the bumper cars with insurance tube (25 a) or air switch, insulation resistance is not less than 1 m Ω. Rated voltage is not greater than 5.4 DC50V, current is not more than 7.5 A/units. 5.5 1.2 under-voltage 15% overload can normal boot. 5.6 before the start, is equipped with the warning bell. 5.7 run time 1-10 minutes is adjustable, power circuit automatically run period is over. 5.8 the technical conditions of the current protective device should be in conformity with the relevant provisions of the GB6809 and 13955, the technical ratings should be protected with the line or equipment technical parameters matching, for direct electric shock strike protection, should choose 0.1 S, 30 ma sensitive rapid movement type residual current protector. 5.9 rides in the condition of load and design allows partial load, electric and should not be greater than the rated current of the motor current, should be reasonable for frequent starting of motor, electric current is not greater than 4.5 times the rated current value. 6 common faults and causes: 6.1 motos common faults The failure phenomenon reason elimination method Invest in insurance tube fuse vehicle can not run (1) conductive wheel failure, cause a short-circuit. (2) wires exposed in contact with the rack, cause a short-circuit. (3) carbon brush contact with the rack, cause a short-circuit. (4) in the motor line damage, cause a short-circuit. 5 foot switch insulation damage, cause a short-circuit. Replace damaged parts. Insurance tube in good condition, the vehicle can not run. (1) conductive wheel bottom poor contact. (2) within the frame wire is broken. (3) carbon brush damage or serious wear and tear. (4) in the motor wire broken. 5 foot switch wiring screw off. Repair or replace damaged parts. Voltage constant, the speed slow down. (1) the wheel rotation is not normal. (2) the clutch on the nut is loose. (3) the motor is running normally. Repair the corresponding fault section. Insurance tube in good condition, vehicle drive runtime when stop (1) conductive wheel contact undesirable. (2) the pedal switch touch point contact undesirable. (3) carbon brush poor contact. Removal of poor contact parts. 6.2 control box common faults: The failure phenomenon reason elimination method Close the power master switch, press the start button, electric control cabinet without working voltage output. (1) is not connected with a special key control power supply. (2) automatic switch is not closed or overload trip. (3) regulating switch did not choose voltage blocking operation. (4) not lift the state of "stop" button closure. With reference to the fourth method of debugging and operation method, adjusting the working state of the electric control cabinet. Obviously low output voltage (less than 40 v) (1) the input of three phase current, the lack of a power supply. (2) automatic switch which has a pair of contact point contact undesirable. (3) the switch contact of the contactor KM1-3 point contact undesirable. Check the power supply, switching rule out a part of the power phase fault. Appear after flow failures, electric control cabinet operation flow could not be started after failure occurs, since the lock control circuit. With reference to the fourth method of debugging and operation method, lift the state controlled cupboard self-locking. 7 motos field management code: 7.1 bumper cars must have a specialized management personnel, including a executives and several operation personnel management. 7.2 competent personnel is the head of the yard, it is necessary to enact related to ensure the safe operation of the operation management system, published related matters. 7.3 executives must be problems in the operation and fault treatment decisions and take measures to solve. 7.4 executives regularly check should be made for the whole temperature field and record the results of the archive, and saved more than three years. 7.5 executives will not directly manage bumper cars running, should choose to bumper car experience and maintenance of mechanical and electronic to operations management, and give them with the necessary training. 7.6 operators running management, must pass through the factory technical training, and familiar with the operation instruction, familiar with the principle of temperature control device, performance, use and operation method. 7.7 operators should be armed with the bumper cars running situation of operation and management book, each bumper cars running, check the record, so that maintenance needs. 7.8 should strictly abide by post, shall not be absent without leave. 7.9 should let passengers sit back completely, the court must apply power no moving. 7.10 after electrify, pay close attention to internal dynamic, if I found someone left the seat, the presence of standing, walking or someone to contact plate electrode and the conductive rod, should immediately stop, serious when should immediately cut off power supply. 7.11 don't touch control incase of circuit boards, such as failure occurs, shall be notified to professionals. Daily check the maintenance and maintenance: Check parts inspection standard inspection cycle maintenance content inspection method Foundation (1) there is no abnormal change of uneven subsidence have all even sinking visual or on a regular basis (2) the surrounding soil sand fall without loss or any loss or fall of visual on a regular basis (3) the base concrete crack and the crack was broken and damaged visual on a regular basis Structure of fixed (1) no crack after the second grouting and detachment without crack and visual on a regular basis (2) anchor bolt, stud, floor, etc. No rust, no loose, no rust, no loose, and so on and so forth visual on a regular basis (3) the anchor bolt and nut should tighten loose anchor nut whether visual board on a regular basis Structure, column, beam and plate electrode (1) on the structure should not be rust and obvious corrosion have rust corrosion and obvious visual on a regular basis Components (2) without distortion, offset, crack and breakage of presence of deformation, deflection, crack and breakage of visual on a regular basis 3. Tighten screw and connection, pin shaft, nuts, cables, insulators and node plate have not loose and crack without looseness, crack visual check regularly knock (4) shall not bear the post by external force and the load of the column load design, visual on a regular basis (5) girder crack and deformation, corrosion crack and deformation, corrosion visual on a regular basis Grounding resistance plate electrode, electric control cabinet metal enclosure grounding resistance shall not be greater than 4 Ω is not greater than 4 Ω grounding resistance tester on a regular basis Fasteners and connection weldments motos fastening bolt and nut, pin welding parts have loose and crack have loose and crack. Visual regularly Bumper car tire pressure for 1.8 2 kg/cm2 is 1.8 2 kg/cm2 tire gauge on a regular basis Light energy is energy of portable foot switch pedal test on a regular basis Bumper car carbon brush have no abnormal situation without damaged visual on a regular basis Bumper cars without aging wires and damaged, poor contact visual instrument on a regular basis Bumper car motor functioning whether normal operation on a regular basis Bumper car wheels working properly, the iron wheel in contact with the electrode plates under normal whether normal operation on a regular basis Control device is normal normal daily operation Flat plate electrode, and ground connection strong whether visual on a regular basis Enclosure and gateway installation is firm, no corrosion and damage whether strong corrosion damage visual on a regular basis Anticollision ring no crack and front edge crack and front edge visual on a regular basis Passenger information posted, attention is posted, striking visual on a regular basis Other electrical equipment shall comply with the relevant national standards is in line with the visual on a regular basis 9 working principle of the electric control device description: 9.1 main circuit parts: Main circuit power supply by three-phase automatic overload protection switch QF2, the ac contactor KM1 - KM2 and three-phase isolation transformer TC1 control and step-down, for high power rectifier mode field V1 - V6 will three-phase 380 v ac power rectifier of 48 v dc power supply. KM1 - KM2 of ac contactor switch used to select the input voltage of three-phase transformer, make the secondary voltage transformer and rectifier output voltage to get the corresponding change set (high and low leg pressure regulating). 9.2 control circuit part: 9.2.1 regularly run control: this device of timing control circuit USES time relay 1 to 10 minutes. 9.2.2 regulating control: with regulating switch on electric counter, divided into high and low second, respectively, to switch ac contactor KM1, KM2, is used to select the output voltage of three-phase transformer primary side, make the secondary output voltage of the transformer accordingly. 9.2.3 over-current protection: in the main circuit dc circuit, string then current relay to monitor rectifier output current, when the output current, exception is beyond the scope of the FS rectifier setting, the normally open contact closure, relay KA2 coil to self-locking and through the normally closed point immediately cut off the supply control voltage regulating switch SA, to make the ac contactor is running KM1-2 quit running, transformer power output voltage, to prevent the main circuit in the condition of overload or short circuit to continue running. Besides, QF1 and QF2 respectively for control circuit and main circuit ac circuit overload protection. 9.2.4 operation instructions: electric control ark with working voltage, current and power, running, over-current signal indicating devices, such as for the operator to observe the operation of the electric control cabinet. 9.2.5 rectifier cooling: in order to prevent damage to the, rectifier for running overheating in electric control cabinet is equipped with exhaust fan EV to air cooling of rectifier, EV with ac contactor KM1 - KM2 synchronous operation way. Note: this product design and technical parameters if any change, without prior notice. 10 bumper car safety operation procedures 10.1 the operator should stick to jobs, conscientious, arrive on time, to be prepared for the business before, adhere to the amusement park regulations. 10.2 operators must be familiar with equipment operating procedures, in accordance with the requirements for starting, stopping and operation procedures. 10.3 when your clothes clean, on duty service marks wear is clear, language civilization, it is strictly prohibited to class or generation. 10.4 before operation every day should do first appearance inspection, found that is in danger or risk hidden trouble should be ruled out in time, again to the equipment to conduct a comprehensive inspection, a focus on the welding equipment and connection for desoldering, loose, safety belt and seat connection and pedal switch contact situation, found that the problem report in time. 10.5 must be in the morning and evening twice a day cleaning the seats and floor, the midway do increases with the increasing of dirty. 10.6 open the knife switch and air leakage of distribution ark, note that the voltage is normal. 10.7 open the power switch and confirm after no one in the security fence, press the "run" button, every car test, all normal rear can business formally. 10.8 according to the equipment capacity ticket, must not overload; Closed platform to import the check-in, inspect whether already check-in passengers sit tight, and fasten your seat belt, default of fit an adult with a child to ride, not suitable for two adults. Note: 5 to 12 years of age, children below 1.4 m should be accompanied by adult. Children under the age of five are not allowed to take a seat. 10.9 "ready" button, and remind passengers sit tight, equipment to run: pay attention to the safety fence shall not have any personnel, security fence import and export are closed. 10.10 prepare 30 seconds after the bell rang, press the "run" button, network transmission, equipment in operation. 10.11 during operation, pay close attention to the equipment running status and passengers reaction, when the vehicle is not allowed to stand, or do strange action, such as detection equipment abnormal action or passengers have symptoms, etc., press the "stop" button immediately, stop the equipment operation and inform the relevant personnel to rescue the passengers and the equipment maintenance. 10.12 run over, remind passengers after being stopped equipment, can open the seat belt from the seat. 10.13 outbound passengers finished, close the exit, and then start from romantic ticket for the next batch of visitors to take. Closed, turn off on the power switch, then turn off the air leakage switch, a comprehensive inspection of equipment, clean, tidy up the related tools, close the export platform entrance. 11 motos the appended drawings 11.1 bumper car shape and structure (figure 1) Figure 11.2 bumper car motor (chart 2) 11.3 bumper car interior circuit diagram (chart 3) 11.4 temperature control box circuit diagram (chart 4) 11.5 bumper car yard figure (chart 5) 11.6 motos site general layout (chart 6) 12 motos daily inspection record Product name product model number Inspection date for the weather Serial number, project inspection results detection signature 1 foundation concrete crack and breakage Have 2 anchor bolt, stud, floor without loose 3 tighten screw, pin shaft and connecting, nuts, cables, insulators and node plate with and without loose and crack Whether 4 bumper car tire pressure is 1.8 2 kg/cm2 5 foot switch whether light energy 6 motos carbon brush with and without damage 7 motos wires, do you have any aging, damaged, poor contact 8 bumper cars motor is working properly 9 control device is normal The existing problems and processing methods: 13 motos monthly inspection record Product name product model number Inspection date for the weather Serial number, project inspection results detection signature Have around 1 foundation soil sand erosion or fall 2 whether the anchor bolt and nut loose Three structures with and without deformation, deflection, crack and breakage 4 plates, electric control cabinet Ω metal chassis grounding resistance are greater than 4 5 motos fastening bolt and nut, pin welding parts have loose and crack 6 bumper car wheel is working properly 7 bottom plate is connected with the ground firmly Eight passengers notice whether apparent, conspicuous The existing problems and processing methods: 14 motos annual inspection record Product name product model number Inspection date for the weather Serial number, project inspection results detection signature 1 the foundation uneven subsidence and other abnormal changes The structure of the 2 fixed crack and escape Three structures have rust and corrosion obviously If there is a load of 4 columns Five main girder crack and deformation, corrosion 6 fence and import-export firm do you have any corrosion damage 7 anticollision ring crack and front edge Eight other electrical equipment is in accordance with the relevant state standards The existing problems and processing methods:
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